Schlumberger

Case Study: Powered Rotary Steerable System Boosts Deepwater Well ROP 257%

Three 9 ½-in hole sections drilled through abrasive formations offshore Angola with minimal stick/slip and without abnormal BHA component wear

Challenge: Minimize effect of stick/slip on ROP and BHA wear while drilling 9 1/2-in hole sections of deepwater wells in very abrasive formations offshore Angola.

Solution: Use BHA incorporating

  • PowerDrive vorteX RT powered rotary steerable system (RSS) with wireless communicator
  • Smith polycrystalline diamond compact (PDC) bit
  • Scope LWD and MWD services
  • geoVISION675 6 3/4-in MWD/LWD imaging system.

Result:

  • Minimized stick/slip.
  • Increased ROP up to 257%.
  • Avoided abnormal BHA component wear.

Minimize stick/slip

The 9 1/2-in hole sections of deepwater wells in a field offshore Angola were being drilled through very abrasive formations. This resulted in severe stick/slip that damaged BHA components, quickly wore out stabilizers, and adversely affected drilling performance. To avoid the damage, abnormal wear, and low ROP, the operator wanted to minimize stick/slip.

Optimize BHA design

That objective was achieved through efficient drilling with a BHA that incorporated a Smith PDC bit, a PowerDrive vorteX RT powered RSS with wireless communicator, a geoVISION675 6 3/4-in MWD/LWD imaging system, and a comprehensive suite of Scope LWD and MWD services. Those services were the EcoScope 675 multifunction logging-while-drilling service, the StethoScope 675 formation pressure-while-drilling service, and the TeleScope high-speed telemetry-while-drilling service.

To find the most efficient set of drilling parameters, Schlumberger used modeling and simulations that included i-DRILL engineered drilling system design and BHA-TV, a model that analyzes how a drilling system changes over time. Modeling and simulation also were used to optimize the BHA design and to select the proper type of bit and the bit hydraulic horsepower per square inch that would be required.

The PowerDrive vorteX RT power unit—a PowerPak greater torque motor for drilling with aggressive bits—maximized ROP. To achieve the planned dogleg severity (DLS) in the abrasive formations, the powered RSS control unit was a point-the-bit PowerDrive Xceed RSS for harsh, rugged environments. A C-Link electromagnetic induction propagation (IMAG) communicator provided wireless transmission of real-time measurements of rotation speed and torque from the control unit across the power unit to the TeleScope telemetry system, which sent the data to the surface along with the Scope and geoVISION675 data. The real-time availability of the torque and rotation speed measurements enabled the driller to adjust drilling parameters to maximize ROP and minimize stick/slip.

Increase ROP

Use of the PowerDrive vorteX RT BHA to drill the 9 1/2-in well sections, and the application of lessons learned, enabled the drilling team to minimize stick/slip, avoid abnormal BHA wear, and significantly increase ROP. Average ROP improved from 6.67 m/h in the first 9 1/2-in hole section drilled to 11.01 m/h in the second, then to 17.16 m/h in the third—an increase of 257% from the first section to the third.


Download: Powered Rotary Steerable System Boosts Deepwater Well ROP 257% (0.72 MB PDF)

Related services and products

 
 
Request More Information

Learn More

Powered Rotary Steerable System Boosts Deepwater Well ROP 257%Operator in Deepwater Brazil Saves 12 Drilling Days and USD 14.1 Million of AFE
PrevNextZoom1 of 2