Permanent Magnet Motor Surface Drive System
Maximize safety and energy efficiency of progressing cavity pumps (PCPs)
Eliminate belts and sheaves to improve PCP safety and energy efficiency.
Maximize production while leaving a minimal footprint with progressing cavity pump (PCP) systems. The KUDU PCP is a positive displacement pump with a range of models, elastomers, and rotor options to meet your specific application. These PCPs are designed to deliver a consistent head capacity with superior handling of solids and high-viscosity fluids.
KUDU’s elastomers provide significant improvements in bond strength, tear strength, abrasion resistance, gas and water resistance, and temperature ratings. This has expanded the use of PCPs in a variety of environments. Elastomers are primarily made up of nitrile, a copolymer of butadiene, and acrylonitrile. In addition, KUDU offers a fluorocarbon elastomer for greater resistance to aromatics and H2S.
|KUDU Elastomer Relative Specifications|
|Elastomer||KUDU Reference||Hardness, Shore A||Max. Temperature, degF [degC]||Sand Resistance||H2S Resistance||CO2 Resistance||Aromatics||Hydrolosis||Explosive Decompression|
|Elastomer High-nitrile soft||KUDU Reference HNS||Hardness, Shore A 55||Max. Temperature, degF [degC] 176 ||Sand Resistance 8||H2S Resistance 6||CO2 Resistance 5||Aromatics 3||Hydrolosis 7||Explosive Decompression 6|
|Elastomer High-nitrile hard||KUDU Reference HNH||Hardness, Shore A 68||Max. Temperature, degF [degC] 248 ||Sand Resistance 6||H2S Resistance 7||CO2 Resistance 7||Aromatics 7||Hydrolosis 5||Explosive Decompression 8|
|Elastomer Hydrogenated high-nitrile soft||KUDU Reference HHNH||Hardness, Shore A 80||Max. Temperature, degF [degC] 284 ||Sand Resistance 5||H2S Resistance 7||CO2 Resistance 8||Aromatics 8||Hydrolosis 8||Explosive Decompression 8|
|Elastomer Fluorocarbon hard||KUDU Reference FKMH||Hardness, Shore A 78||Max. Temperature, degF [degC] 194 ||Sand Resistance 2||H2S Resistance 8||CO2 Resistance 6||Aromatics 9||Hydrolosis 9||Explosive Decompression 5|
The KUDU PCP features a single helical rotor that rotates inside a double internal helical elastomer-lined stator. The stator is run into the well on the end of the production tubing while the rotor is connected to a rodstring. The PCP lifts fluid by transferring it from the intake at the bottom of the pump to the discharge at the top through a sequence of small, discrete cavities that form as the rotor turns eccentrically within the stator.
The PCP delivers a constant flow, proportional to the size of the cavity and the rotational speed of the rotor. A hydraulic or electric drive system at the surface rotates the rodstring, which causes the rotor to spin within the fixed stator, resulting in fluid production at the surface.
Increase efficiency and maximize uptime using specialized products to extend the operating range
Apply an advanced spray metal coating to increase rotor life and reduce operating expenses.
Improve temperature distribution and mitigate swelling for high-temperature PCP wells and light-oil applications.
Extend the run life of PCP system with accessories designed for abrasive, corrosive, and highly viscous conditions.
Increase the flow area and prevent sand bridging around the PCP with less wear on slips, drag blocks, and casing ID.
Eliminate rotational rubbing and rod coupling wear with a design that is tapered for rod tripping.
Place the rotor inside the stator without using a tag sub with this patented solution for PCPs.
Positive displacement pump with a helical rotor spinning inside a fixed stator.
Integrated lifting solutions for enhanced well production.
Schlumberger artificial lift products include electric submersible pumps (ESPs), gas lift, horizontal surface pumps, sucker-rod pumping, and progressive cavity pumps (PCPs).
This independently authored Special Focus report reviews the complete Schlumberger suite of artificial lift products for the life of the well, including electric submersible pumps, gas lift, horizontal surface pumps, sucker rod pumps, progressing cavity pumps, and production design and optimization software.