SmartRacker

Vertical pipe handling system

The SmartRacker vertical pipe handling system triple and quad column rackers are advanced pipe handling systems for jackup rigs, semisubmersible rigs, and drillships. They perform all vertical pipe handling operations on the drill floor, including racking stands, building stands in the mousehole, picking up singles from the catwalk, laying out singles to the catwalk, and tripping in and out of the fingerboard.

These systems are fully automated with a robotic control system that controls and monitors all operations and protects the machine and rig from operator failure. The machine can be operated in auto mode, semiautomatic mode, manual mode, override mode, and emergency mode. With its unique gripper head design, the SmartRacker system can handle all types of pipe, including production tubing, drillpipe, casing, and spiral drill collar.

Using AC or hydraulic technology for all main functions, the SmartRacker system is very accurate and reliable as well as easy and quick to operate. This efficient handling system is designed for the most demanding applications in an offshore environment. It is designed according to DNV and NORSOK regulations and is CE marked.

Specifications

Versatile for handling of triple or quad stands, horizontal to vertical, as well as assistance in handling smaller bits, subs, and objects
Fully automated functions with focus on extremely simple use
All main functions driven by AC or hydraulic motors for improved performance and accuracy
One gripper head that handles all drillpipe, casing, and drill collars from 3 1/2 in to 14 in (2 7/8 in optional); no need to stop and wait to change heads
Accurate soft stabbing function that saves threads on drillpipes
Works in concert with the SmartCat catwalk machine for horizontal-to-vertical operations; no need for overhead V-door machines
Pickup elevator with fail-safe mechanical lock for 2 7/8-in to 14-in pipe size
Upper and lower guide arm adjustable vertically for different stand lengths
Robust design with well-protected sensors
User-friendly human machine interface (HMI) with onscreen operator guidance
Fail-safe design philosophy
Fully automated; all operations controlled from the drilling control room
Monitoring and interlocks to avoid damage to machine or surroundings; smooth end stops
Gripper arm lifted using dual lifting wire, dual winch motors and gears, as well as dual fail-safe winch brakes
Dual design (upper trolley motor, gear, and brake and lower trolley motor, gear, and brake and column rotate motor, gear, and brake)
Low-maintenance design throughout using high-quality components and low-maintenance bearings
Maintenance access at defined points
Full integration with OnTrack ZMS drill floor zone management system
Fail-safe gripper head with accumulator to maintain pressure in case of hydraulic power loss

SmartRacker system technical data input sheet

SRIV-P-AC

The SmartRacker IV-P quad column racker is an advanced pipe handling system for jackup rigs, semisubmersible rigs, and drillships. The SmartRacker IV-P quad column racker performs all vertical pipe handling operations on the drillfloor, including racking stands, building stands in the mousehole, picking up singles from the catwalk, laying out singles to the catwalk, and tripping in-and-out of the fingerboard. The SmartRacker IV-P is fully automated with a “robotic” control system that controls and monitors all operations and protects the machine and rig from operator failure. The machine can be operated in auto-mode, semiautomatic mode, manual mode, override mode, and emergency mode. With its unique gripper head design, it can handle all types of pipe, including production tubing, drillpipe, casing, and spiral drill collar. Using AC technology for all main functions, the SmartRacker is accurate, reliable, and easy to operate. This efficient handling system is designed for the most demanding applications in an offshore environment. It is designed according to DNV and NORSOK regulations and is CE marked.

Technical Specifications
Maximum lifting capacity	15 t [13.5 tonnes]
Vertical main arm travel	75.5 ft [23 m]
Horizontal travel	45.9 ft [14 m] (to suit derrick size)
Arm reach	13.1 ft [4 m]
Lifting arm vertical movement	73.17 ft [22.3 m]
Gripper head pipe size	3 1/2–13 5/8 in [88.9–346 mm]
Pickup elevator pipe size range	2 7/8–13 5/8 in [73–346 mm]
Column rotate angle	360°
Pipe length	34 ft [10.4 m]
Stand length up to	135 ft [41.15 m]
Temperature range	–4–104 degF [–20–40 degC]
Total weight	68 t [62 tonnes]
Tripping speed	40 stands/h
Lifting speed	3.28 ft/s [1 m/s]
Horizontal speed	1.64 ft/s [0.5 m/s]
Column rotate speed	5 rpm

SRIII-XY-AC

The SmartRacker III-XY triple column racker is an advanced pipe handling system for jackup rigs, semisubmersible rigs, and drillships. The SmartRacker III-XY triple column racker performs all vertical pipe handling operations on the drillfloor, including racking stands, building stands in the mousehole, picking up singles from the catwalk, laying out singles to the catwalk, and tripping in-and-out of the fingerboard. The SmartRacker III-XY is fully automated with a “robotic” control system that controls and monitors all operations and protects the machine and rig from operator failure. The machine can be operated in auto-mode, semiautomatic mode, manual mode, override mode, and emergency mode. With its unique gripper head design, it can handle all types of pipe, including production tubing, drillpipe, casing, and spiral drill collar. Using AC technology for all main functions, the SmartRacker III-XY is accurate, reliable, and easy to operate. This efficient handling system is designed for the most demanding applications in an offshore environment. It is designed according to DNV and NORSOK regulations and is CE marked.

Technical Specifications
Maximum lifting capacity	11 t [10 tonnes]
Vertical main arm travel	75.5 ft [23 m]
Horizontal travel	45.9 ft [14 m] (to suit derrick size)
Arm reach	13.1 ft [4 m]
Lifting arm vertical movement	50.85 ft [15.5 m]
Gripper head pipe size	3 1/2–13 5/8 in [88.9–346 mm]
Pickup elevator pipe size range	2 7/8–13 5/8 in [73–346 mm]
Column rotate angle	360°
Pipe length	34 ft [10.4 m]
Stand length up to	105 ft [32 m]
Temperature range	–4–104 degF [–20–40 degC]
Total weight	42 t [38 tonnes]
Tripping speed	45 stands/h
Lifting speed	3.28 ft/s [1 m/s]
Horizontal speed	1.64 ft/s [0.5 m/s]
Column rotate speed	5 rpm

SRIII-P-AC-MK2

The SmartRacker III-P triple column racker is an advanced pipe handling system for jackup rigs, semisubmersible rigs, and drillships. The SmartRacker III-P triple column racker performs all vertical pipe handling operations on the drillfloor, including racking stands, building stands in the mousehole, picking up singles from the catwalk, laying out singles to the catwalk, and tripping in-and-out of the fingerboard. The SmartRacker III-P is fully automated with a “robotic” control system that controls and monitors all operations and protects the machine and rig from operator failure. The machine can be operated in auto-mode, semiautomatic mode, manual mode, override mode, and emergency mode. With its unique gripper head design, it can handle all types of pipe, including production tubing, drillpipe, casing, and spiral drill collar. Using AC technology for all main functions, the SmartRacker III-P is accurate, reliable, and easy to operate. This efficient handling system is designed for the most demanding applications in an offshore environment. It is designed according to DNV and NORSOK regulations and is CE marked.

Technical Specifications
Maximum lifting capacity	11 t [10 tonnes]
Vertical main arm travel	64.7 ft [19.7 m]
Horizontal travel	32.8 ft [10 m] (to suit derrick size)
Arm reach	13.1 ft [4 m]
Lifting arm vertical movement	67.6 ft [20.6 m]
Gripper head pipe size	3 1/2–13 5/8 in [88.9–346 mm]
Pickup elevator pipe size range	2 7/8–13 5/8 in [73–346 mm]
Column rotate angle	360°
Pipe length	Triple range II
Stand length up to	96 ft [29.3 m]
Temperature range	–4–104 degF [–20–40 degC]
Total weight	39.7 t [36 tonnes]
Tripping speed	45 stands/h
Lifting speed	3.28 ft/s [1 m/s]
Horizontal speed	1.64 ft/s [0.5 m/s]
Column rotate speed	5 rpm

SRIII-XY-HY

Technical Specifications
Maximum lifting capacity	11 t [10 tonnes]
Vertical main arm travel	64.7 ft [19.7 m]
Horizontal travel	32.8 ft [10 m] (to suit derrick size)
Arm reach	13.1 ft [4 m]
Lifting arm vertical movement	64.6 ft [19.7 m]
Gripper head pipe size	3 1/2–13 5/8 in [88.9–346 mm]
Pickup elevator pipe size range	2 7/8–13 5/8 in [73–346 mm]
Column rotate angle	360°
Pipe length	34 ft [10.4 m]
Stand length up to	96 ft [29.3 m]
Temperature range	–4–104 degF [–20–40 degC]
Total weight	57.3 t [52 tonnes]
Tripping speed	45 stands/h
Lifting speed	3.28 ft/s [1 m/s]
Horizontal speed	1.64 ft/s [0.5 m/s]
Column rotate speed	5 rpm

Scope of Supply	Options
AC-driven quad column racker composed of	Rotatable soft stabbing arm
One flush-mounted rail in drillfloor	Pickup elevator hangoff derrick
One AC-driven lower drive trolley	Pickup elevator cradle on drillfloor
One lower guide arm	Auxiliary lifting tools for lifting objects other than pipe
One main column with AC-driven winch	Low-temperature package for installation in conditions below –4 degF [–20 degC]
One main arm with gripper head and pickup elevator	High-temperature package for installation in conditions above 104 degF [40 degC]
One upper guide arm	Adapters for the handling of special objects
One upper AC-driven trolley	2 7/8-in tubing adapter for the gripper head
One upper supporting beam	Riser guide tool
VFD cabinets for AC motors	Extended reach up to 15.1 ft [4.6 m]
SmartRacker control system	Zone management system
Emergency lowering and relocating system