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Protect ESPs against corrosion and scale and extend their run-life via real-time monitoring, analysis, and autonomous chemical injection optimization
Real-time corrosion and scale risk identification
Up-to-the-minute information means no more waiting months for usable data from traditional manual monitoring.
Automated generation of actionable insights
Automated advisory system identifies at-risk wells and generates insights to optimize chemical injection.
Autonomous chemical injection
Chemical pump rates are adjusted in real time in response to automated insights to ensure effective chemical injection and treatment.
Effective corrosion and scale treatments more than triple ESP run lives.Read Case Study
Production systems are dynamic by nature, with constantly varying conditions. That’s why chemical injection systems must be repeatedly adjusted to ensure continuous protection of critical assets and optimize opex spend. Production Chemicals Optimization on Delfi innovatively solves the common flow assurance and asset integrity challenges of corrosion and scale by harmoniously adjusting chemical injection to the changes in production.
By leveraging digital capabilities, what were previously manual chemical treatment processes requiring frequent field visits are transformed into autonomous chemical injection systems. Your existing equipment is connected for real-time data acquisition to inform inline use of physics-based models such as a virtual flowmeter, edge analytics, and cloud computing. From this contextual basis, Production Chemicals Optimization on Delfi autonomously generates actionable insights and adjusts chemical injection. This continuous optimization of injection extends both ESP uptime and the life of production equipment. The number of field visits is significantly reduced, along with their carbon emissions.
The challenge: Corrosion and scale are two of the most common challenges facing producers today, with inhibitors accounting for more than 50% of the USD 8 billion global production chemical spend. The problem in managing corrosion and scale through chemical injection does not lie in inhibitor formulation—these are proved to be highly effective in protecting production systems. The weak link in chemical treatment programs is the manual nature traditionally employed to monitor risks and chemical performance, which introduces delays in taking preventive action and undermines alignment of the chemical treatment with the ever-changing well conditions.
The solution: Production Chemicals Optimization on Delfi significantly reduces the time from insight to action by acquiring and processing data in real time to provide continuous optimization recommendations and autonomous action.
The challenge: Ineffectively managed corrosion and scale risk can lead to wells failing prematurely. This causes producers to incur increased workover costs and experience decreased production revenue. For example, an onshore producer had a conventional manual corrosion and scale chemical treatment program but was running up more than USD 8 million in annual workover costs and more than USD 5 million in annual production losses. These costs were largely due to the suboptimal frequency inherent in manually performing corrosion and scale risk monitoring methods.
The solution: Production Chemicals Optimization of Delfi leverages edge intelligence via Agora edge AI and IoT solutions and executes physics-based models using real-time data to continuously monitor changes in well conditions and their impact on corrosion and scale risk for ultimately mitigating the occurrence of well failures.
The challenge: Wells are not static systems, yet manually managed chemical treatments can remain unchanged for weeks until new data is made available. This lack of treatment alignment results in chronic overtreatment and undertreatment, neither of which mitigates corrosion and scale risk effectively, which can lead to production shutdowns and increased costs.
The solution: Production Chemicals Optimization on Delfi enables real-time optimization, including autonomous control of the chemical injection pumps. The result is chemical injection that is continuously on target, eliminating over- and undertreatment and their deleterious effects on production.
The challenge: Ineffective production chemical treatment is the root cause of more than 20% of ESP failures, resulting in lost production and rising workover costs. Over- and undertreatment issues primarily stem from the inability of traditional manual monitoring of changes in well conditions to provide data at sufficient frequency for continuously optimizing chemical treatments.
The solution: Production Chemicals Optimization on Delfi enables monitoring critical data such as production rates, injection rates, and scale and corrosion risk in real time so that interventions can be performed at optimal frequency.
Don’t miss Digital Solutions Manager Michael Van Spankeren explaining how Production Chemicals Optimization on Delfi integrates with edge and cloud intelligence to combine real-time data acquisition, inline physics-based modeling, and autonomous action, ensuring continuously optimized chemical treatment for ESP wells and ultimately a reduction in well failures.Watch Now
By digitalizing monitoring, analysis, prediction, and treatment as a continuous closed-loop process, Production Chemicals Optimization on Delfi makes critical data such as production rates and system risks available as often as every minute, depending on the operator’s data frequency. Furthermore, Production Chemicals Optimization on Delfi is an open system applicable regardless of the chemical or ESP provider. Operators’ organizations are provided with cloud-based access to real-time data updates as frequently as 1,440 times per day. Autonomous surveillance and injection rate optimization mean that ESPs are protected against corrosion- and scale-induced failures, which enables increased uptime and ultimately production revenue.
Contact Michael Van Spankeren, digital solutions manager production chemistry, to learn what Production Chemicals Optimization on Delfi can do for your wells’ performance.Contact Our Expert