OptiSite

Facility, equipment and pipeline solutions

OptiSite facility, equipment, and pipeline solutions
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Transform equipment and facility operations with groundbreaking digital solutions that deliver a step-change in asset performance, and enhance efficiency to reduce footprint, increase throughput, and avoid unexpected events.

OptiSite™ facility, equipment, and pipeline solutions enhance safety and efficiency, and maximize revenue. With these configurable digital solutions you can address challenges discretely on a single process, item of equipment, or holistically across the entire facility. This breaks down siloes and enables a new level of proactivity to optimize production throughput, reduce downtime, and avoid unexpected events, unnecessary maintenance, and energy consumption.

OptiSite Facility, Equipment, and Pipeline Solutions
OEM- and SME-based asset performance increases throughput, cuts costs through increased efficiency, and reduces emissions

These operating environment agnostic solutions are applicable in both onshore and offshore environments, including FPSO operations.

OptiSite

OptiSite solutions are powered and enabled by the SLB Operations Data Foundation to overcome disconnection, transforming siloed data into readily accessible data in context, regardless of OEM or provider.

Sharing a common data foundation with OptiSite solutions is OptiFlow™ production assurance solutions. Data integration and contextualization across operations presents new opportunities for solutions that can unite fluid flow and physical production system data and workflows. The Operations Data Foundation is powered by the leading industrial data operations capabilities of Cognite Data Fusion® .

Process optimization—online digital twins for processing equipment and facilities
Customizable real-time optimization workflows with automated insights. AI and data-driven insights are leveraged to optimize performance, reduce OPEX, boost throughput, and enhance reliability. You can realize significant reductions in energy consumption while maximizing efficiency.

Asset health and reliability—facility uptime management and equipment twin analysis models
A new level of insights to proactively prevent downtime, enhance threat detection, and swiftly resolve issues. Equipment twin predictive failure models, anomaly detection, and condition monitoring are enabled by data-driven AI/machine learning (ML), physics-based analysis, and other simulations.

Pipeline integrity—predictive monitoring, inspection and modeling solutions
Operationalizing data to inform users about the integrity, reliability, and structural soundness of pipelines to prevent leaks, failures, or incidents. Manage the integrity of pipeline assets using the latest in AI/ML models. The solution integrates data from multiple sources and runs calculations to determine if regulatory conditions have been met for repair.

Maintenance planning—breaking down traditional data and organizational barriers
Leverage AI and seamless collaboration in your maintenance processes with an out-of-the-box solution that breaks down silos and infuses AI, to optimize maintenance planning and execution, for a step-change in efficiency, and a reduction in planned shutdowns and OPEX.

Site execution and inspection—field worker digitalization and autonomous robotic operations
Consistent inspections data enriches your operational understanding, improving decision-making and productivity. Solutions are enabled by data integration, apps, and end-to-end robotics services that reduce execution times and enhance asset uptime.

OptiSite solutions deliver configurability and scalability, enabling a step-change in efficiency and effective decision-making in asset performance:

  • Off-the-shelf workflow solutions and a solution-building environment accessible to all.
  • Data in context across facilities, equipment, and pipeline operations enabling integrated ‘big picture’ workflows.
  • Digital twins that power solutions such as proactive failure prediction, real-time process optimization, and integrity monitoring.
  • Easy access to data and models in context and integrated AI/ML capabilities that enable solution-building and power insights.
  • Evergreen models that save significant amounts of process engineering time and resources.
  • Automated and auto-assisted workflows including automated inspections.
  • Faster and less disruptive deployment than traditional solutions.
  • Support from related subject matter expert (SME) services and expertise in asset, equipment, and operations management.

OptiSite Q&A

Are OptiSite solutions for asset performance management?

Yes. However, the OptiSite™ facility, equipment, and pipeline solutions are not traditional solutions, they are different in several ways:

  1. Holistic integration: Unlike traditional asset performance management (APM) solutions that often operate in silos, OptiSite solutions integrates data from multiple sources, including legacy systems, to provide a comprehensive view of operations. This integration is facilitated by the Lumi™ Operations Data Foundation, which ensures seamless data flow and contextualization.
  2. Real-time optimization:  OptiSite solutions offers customizable real-time optimization workflows with automated insights. This capability allows for continuous performance enhancement, reducing operational expenses (OPEX) and boosting throughput.
  3. Advanced predictive maintenance:  Leveraging AI and machine learning, OptiSite solutions provide predictive failure models, anomaly detection, and condition monitoring. These advanced features enable proactive maintenance, minimizing downtime and extending asset life.
  4. Digital twins:  OptiSite solutions enable digital twins, combined with AI, to transform data into actionable insights, enhancing decision-making and operational efficiency.
  5. Energy efficiency:  OptiSite solutions focus on reducing energy consumption while maximizing operational efficiency. This dual approach lowers costs and supports sustainability goals.
  6. Versatility:  OptiSite solutions are designed to be versatile, applicable in both onshore and offshore environments. A modular architecture ensures that solutions can be configured to your needs.
  7. User accessibility:  OptiSite solutions are designed to be user-friendly, making them accessible to junior engineers and non-experts. This ease of use enhances their adoption and effectiveness across different levels of expertise

Can you explain how OptiSite solutions integrate data from different sources to optimize performance?

OptiSite solutions are powered by the Lumi Operations Data Foundation, which transforms siloed data into accessible, contextual information from across IT, operations technology, and engineering technology data sources. OptiSite solutions provides continuous access to operational data, including from legacy systems to ensure that data integration is seamless and comprehensive. The solutions’ digital twins pair with AI to rapidly transform comprehensive data streams into actionable insights, allowing for real-time optimization and predictive maintenance. They employ AI and machine learning to analyze data from multiple sources, providing predictive failure models, anomaly detection, and condition monitoring. This helps in proactively preventing downtime and swiftly resolving issues.:

How does the OptiSite solutions' AI and machine learning capabilities contribute to predictive maintenance?

OptiSite solutions leverage AI and machine learning to significantly enhance predictive maintenance through several key mechanisms:

  1. Predictive failure models:  OptiSite solutions use AI-driven predictive failure models to anticipate equipment malfunctions before they occur. These models analyze historical and real-time data to identify patterns and predict potential failures, allowing for timely interventions.
  2. Anomaly detection:  Machine learning algorithms within OptiSite solutions continuously monitor equipment and facility data to detect anomalies. These anomalies can indicate early signs of issues, enabling operators to address them before they escalate into major problems.
  3. Condition monitoring:  OptiSite solutions' AI capabilities facilitate advanced condition monitoring by continuously assessing the health of assets. This involves tracking various parameters and performance metrics to ensure equipment is operating optimally and identifying any deviations that may require maintenance.
  4. Real-time insights:  The integration of AI with digital twins enables OptiSite solutions to provide real-time insights and advisory information. This helps operators make informed decisions about maintenance schedules and actions, reducing unplanned downtime and optimizing maintenance planning.
  5. Proactive maintenance:  By leveraging AI and machine learning, OptiSite solutions enable a proactive approach to maintenance. This means maintenance activities are planned based on predictive insights rather than reactive responses to equipment failures, leading to improved efficiency in asset performance, and reduced operational costs.

Does SLB offer any services related to OptiSite solutions?

  1. Digital services for process systems performance:  These services leverage OptiSite solutions to optimize facility and pipeline performance. They include AI-powered analytics, real-time monitoring, and surveillance, as well as digital twins for facilities, equipment, and processes.
  2. Intelligent process system optimization:  This service uses OptiSite solutions, process twins, simulators, and physics-based AI to maximize production, reduce emissions, and optimize energy usage and financial performance.
  3. Intelligent asset health and reliability:  This service focuses on minimizing downtime and repairs through data-driven condition-based monitoring, prognostic health management, failure prediction, and rapid remediation.
  4. Intelligent site execution and inspection:  This service enhances routine activities at facilities using digital twins, digital workflows, and domain expertise. It also leverages robotics for data collection to improve safety and efficiency.
  5. Intelligent maintenance planning:  This service helps predict potential failures, plan and optimize maintenance, and consolidate campaigns using AI-based insights and real-time data from equipment.