Spotlight

Windrock Spotlight™ cloud-based monitoring system deliver condition monitoring for reciprocating engines and compressors, enabling earlier fault detection and more proactive maintenance planning.

By providing consistent, periodic insights, Spotlight sensors help you shift from reactive maintenance to a proactive, predictive approach — reducing unplanned downtime, optimizing performance, and improving asset reliability.

With flexible data streaming option, including Windrock’s advanced machinery diagnostics software, local computer, onsite server or your company’s secure cloud platform — you can align monitoring and analysis with your operational, IT, and data governance requirements while scaling insights from single assets to entire fleets.

Monitor critical assets across operations

Windrock solutions serve midstream and downstream operations across a broad range of rotating and reciprocating equipment, including:

• Reciprocating compressors: engine-driven, motor-driven, slow-speed integral, high-speed separable, screw
• Rotating equipment: centrifugal compressors, turbines, motors, pumps, fans, gearboxes

From reactive maintenance to proactive reliability

• Earlier issue detection — Identify changes in vibration, pressure, and performance early–before they impact reliability or uptime.
• Improved maintenance planning — Use continuous monitoring insights to schedule maintenance proactively and reduce reactive work.
• Reduced fuel consumption — Optimize equipment performance and balance operating conditions to improve efficiency.
• Leak detection and loss reduction — Detect leaks and performance degradation that can lead to product loss or inefficiencies.
• Reduced equipment degradation — limit wear-and-tear to extend asset life and maintain consistent operations.
  • Reduced total cost: Optimize infrastructure with scalable architecture
  • Secure data management: Maintain control locally or leverage enterprise-grade cloud security
  • Fleet-wide visibility: Expand from single asset monitoring to full operational oversight

1. Spotlight Peripheral Universal Connections (PUCs) are mounted and capture temperature, vibration, and in-cylinder pressure data from critical machinery.
2. The controller aggregates sensor data and securely transmits it to the gateway.
3. The gateway uploads data to the cloud for continuous monitoring and analysis.
4. The Windrock software transforms the data into dashboards, KPIs, trends, and actionable alerts, enabling real-time asset health monitoring and proactive maintenance decisions.