Windrock 6400
Portable analyzer to capture high-quality machinery data for advanced diagnostics
The Windrock 6400™ portable analyzer is a field-proven diagnostic tool that helps maintenance and reliability teams identify developing faults, optimize equipment performance, and reduce unplanned downtime. Its rugged, portable design enables technicians to efficiently collect and analyze machine data in the field, supporting faster troubleshooting and more informed maintenance decisions.
Combining vibration, pressure, ultrasonic, and performance analysis in a single platform, the analyzer provides comprehensive insight into the condition of reciprocating compressors, engines, and other critical rotating equipment. Advanced data acquisition and analysis capabilities help operators improve reliability, extend asset life, and transition from reactive maintenance to a more proactive, condition-based approach.
Practical uses for maintenance and reliability teams
- Reciprocating compressors – Assess the mechanical condition and performance of process, transmission, gathering, and booster compressors.
- Reciprocating engines – Evaluate engine operation, combustion performance, and mechanical health across a range of industrial and oil and gas applications.
- Turbomachinery – Perform nonintrusive vibration diagnostics on turbines and other rotating equipment to support reliability programs.
- Large-bore diesel engines – Analyze cylinder pressure, phased vibration, and overall engine performance to support efficient operation and maintenance planning.
Safer, faster data collection for rotating assets
Reduced exposure time
Lightweight, ergonomic design and combined sensors minimize analyst strain and deck time
Higher data throughput
Intelligent Diagnostics
Compares actual versus theoretical performance, providing early warnings of machine failures
Field-friendly operation
Advanced machine diagnostics, engineered for the field
- Comprehensive reciprocating analysis – Capture and analyze critical machine health data—including in-cylinder pressure, crosshead vibration, rod position, infrared, and ultrasonic measurements
- Synchronized crankshaft diagnostics – Deliver precise, degree-based measurements synchronized to crankshaft position for detailed analysis throughout the entire compression cycle
- Superior processing power – Acquire and process large, high-resolution datasets quickly with advanced processing capabilities and expanded memory designed for demanding diagnostic applications
- Multi-channel scanning – Collect data from multiple channels simultaneously to reduce testing time, improve productivity, and accelerate machine assessments
- Portable, field-ready design – Lightweight carrying case that simplifies transportation, deployment, and testing across multiple assets
- Analysts connect vibration, pressure, temperature, and/or ultrasonic sensors to critical reciprocating and rotating equipment. The 6400 portable analyzer captures and validates high-quality machinery data during field inspections.
- Collected data is transferred to Windrock machinery diagnostics software, where advanced algorithms and proprietary calculations analyze equipment condition, identify developing issues, and support root cause analysis.
- Reliability teams compare historical and current measurements, evaluate machinery performance trends, and generate detailed reports to guide maintenance planning and improve asset reliability.
How does the dual-sensor probe reduce time on deck?
It combines infrared and ultrasonic measurements in one pass, so you make fewer connections and collect faster.
Why are fewer wires safer?
Fewer cables mean fewer trip hazards and less interference around hot or moving equipment—reducing exposure time.
Can the analyzer travel as a single case?
Yes. The portable kit ships and carries as one case, simplifying logistics between assets.
What analysis models can I use?
Use control-system data to compare actual vs. theoretical performance models (e.g., leak index calculations) for anomaly detection.
Is there an upgrade path?
Yes. Upgrade options are available; see “Upgrade” in resources
