Piranha Mill with Mud Motor Mills 9 5/8-in Casing from 363.11 m to 819 m Offshore Brunei | SLB

Piranha Mill with Mud Motor Mills 9 5/8-in Casing from 363.11 m to 819 m Offshore Brunei

Published: 08/13/2014

Concrete blue texture
Piranha Mill with Mud Motor Mills 95/8-in Casing from 363.11 m to 819 m
A total of 455.89 m of casing was milled at an average milling ROP of 2-3 m/h at the casing body and 0.5-1.0 m/h through the casing collars. A 17 1/4-in string stabilizer was used above the Hevi-Wate transition drillpipe to stir and prevent the metal swarf from bird nesting at the wellhead area due to a change in cross-sectional area. The amount of metal swarf that came to surface increased proportionally to the flow rate.
Location
Brunei, Asia, Offshore
Details
Operator
Brunei Shell Petroleum

Lithology
Subsea salt

Environment
Deep water

Casing size
13 5/8 in

Casing weight
88.2 lbm/ft

Casing grade
Q125

Average ROP
2–3 m/h at the casing body 0.5–1.0 m/h through the casing collar

Speed
158–250 rpm

WOB
1,000–17,000 lbm

Flow rate
600–1,150 galUS/min

Standpipe pressure
409–1,450 psi

Torque
1,000–1,500 ft.lbm
Background

The operator needed to mill 9 5/8-in casing deep enough for an 18 5/8-in casing exit offshore Brunei.