Piranha Mill with Mud Motor Mills 9 5/8-in Casing from 363.11 m to 819 m Offshore Brunei
Published: 08/13/2014
Piranha Mill with Mud Motor Mills 9 5/8-in Casing from 363.11 m to 819 m Offshore Brunei
Published: 08/13/2014
A total of 455.89 m of casing was milled at an average milling ROP of 2-3 m/h at the casing body and 0.5-1.0 m/h through the casing collars. A 17 1/4-in string stabilizer was used above the Hevi-Wate transition drillpipe to stir and prevent the metal swarf from bird nesting at the wellhead area due to a change in cross-sectional area. The amount of metal swarf that came to surface increased proportionally to the flow rate.
Location
Brunei, Asia, Offshore
Details
Operator
Brunei Shell Petroleum
Lithology
Subsea salt
Environment
Deep water
Casing size
13 5/8 in
Casing weight
88.2 lbm/ft
Casing grade
Q125
Average ROP
2–3 m/h at the casing body 0.5–1.0 m/h through the casing collar
Speed
158–250 rpm
WOB
1,000–17,000 lbm
Flow rate
600–1,150 galUS/min
Standpipe pressure
409–1,450 psi
Torque
1,000–1,500 ft.lbm
Brunei Shell Petroleum
Lithology
Subsea salt
Environment
Deep water
Casing size
13 5/8 in
Casing weight
88.2 lbm/ft
Casing grade
Q125
Average ROP
2–3 m/h at the casing body 0.5–1.0 m/h through the casing collar
Speed
158–250 rpm
WOB
1,000–17,000 lbm
Flow rate
600–1,150 galUS/min
Standpipe pressure
409–1,450 psi
Torque
1,000–1,500 ft.lbm
Background
The operator needed to mill 9 5/8-in casing deep enough for an 18 5/8-in casing exit offshore Brunei.