Reduce power consumption with high-efficiency pump design.
AngloGold Ashanti (Iduapriem) Limited (AAIL) operate the Iduapriem Mine in the western region of Ghana, about 17 km southwest of Tarkwa. Low-lying sections of the mine’s pits accumulate water, especially during the rainy seasons, preventing access to resource-bearing areas. To sustain mining operations, AAIL must lift the water out of the flooded pits at a high flow rate.
AAIL initially installed two heavy-duty diesel-powered mine dewatering pumps near the pits in a staged pumping arrangement. To avoid damaging the pumps during drill-and-blast operations about 30 days a year, mobile cranes were brought in to move the pumps. Additional shutdowns for routine maintenance (156 hours per year) and periodic human interventions limited the availability of the pumps, reducing their dewatering efficiency and hindering mine’s productivity. On average, including downtime for moving and maintenance activities, the pumps removed up to 4,500 m3/d [28,000 bbl/d] of water.
Schlumberger developed a protective skid for a Sensia variable frequency drive and a second skid for an encased REDA ESP pump with high-flow-rate N-series and P-series ESP pumps and a reliable ESP motor.
AAIL has used the robust ESP solution for 2 years. The dual-skid system has eliminated mining interruptions for pump maintenance and movement, enabling continuous pumping operations and improving system availability by 10%.
The ESP solution removes up to 6,800 m3/d [43,000 bbl/d] of water, 51% more than the diesel pumps. AAIL has also cut its maintenance costs by 71% while eliminating maintenance downtime, cut operating costs per volume of water by 77%, and cut power consumption per volume of water by 59%.
Also, by powering the pumps with electric grid power—approximately 41% hydroelectric and 59% thermal in Ghana†—AAIL has reduced the carbon intensity of operations.
†Source: 2020 Electricity Supply Plan for the Ghana Power System.