Novel Grouting Composition Seals Challenging Loss Zone | SLB

Novel Grouting Composition Seals Challenging Loss Zone

Published: 02/22/2022

Concrete blue texture
Approximately 120 sacks of grout were mixed in 3,300 galUS of water using the rig hopper in a standard mix tank.
Approximately 120 sacks of grout were mixed in 3,300 galUS of water using the rig hopper in a standard mix tank. After the grout was pumped and had time to settle, the contractor was able to drill through the strengthened formation without losses.
Location
United States, North America, Onshore
Details
Kansas City, Missouri
Background
While attempting to drive 350 ft of 54-in conductor casing, a drilling contractor could only achieve 280 ft, leaving a significant exposed rubble zone that resulted in total lost returns. The 22-in pilot hole under the Missouri River was suspended by the environmental inspector until a solution could be found. The use of SMOOTH GROUT 30 30%-active-solids slurry grout was recommended to seal the loss zone, and an M-I SWACO field engineer oversaw the mixing and the pumping of the bentonite grout slurry. With the ground successfully stabilized, the contractor was able to continue drilling and achieve the target objective.