OptiSite

Facility, equipment and pipeline solutions

OptiSite facility, equipment, and pipeline solutions
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OptiSite™ facility, equipment, and pipeline solutions use advanced AI-driven digital tools to break down operational silos and increase proactivity. By providing real-time insights and automation, OptiSite solutions helps teams anticipate and address issues before they escalate, which leads to improved efficiency, increased throughput, and reduced downtime. These configurable solutions can be applied to individual assets or entire facilities, supporting sustainable operations by cutting unnecessary maintenance, lowering energy consumption, and enhancing safety from reduced personnel time on site.

To enable seamless optimization and predictive intelligence across production systems, OptiSite works seamlessly with OptiFlow™ production assurance solutions, as an integrated offering. By connecting facility, equipment and pipeline data with production assurance insights, teams can break down operational silos and gain a unified, real-time view of their operations. This integrated approach is underpinned by the Lumi™ operations data foundation—a platform that leverages advanced industrial data operations capabilities from Cognite Data Fusion®. Through this foundation, OptiSite and OptiFlow solutions can unite fluid flow and physical production system data and workflows, unlocking new opportunities for proactive, data-driven decision-making.

Tela™ agentic-AI assistant is designed to enhance the capabilities of OptiSite and OptiFlow solutions. Tela operates in a continuous loop of observing, planning, generating, acting, and learning—helping to streamline operations and drive smarter outcomes.

  • Tela acts as a digital teammate, able to understand operational context, anticipate needs, and proactively address challenges—whether it’s predicting electrical submersible pump (ESP) failures or optimizing energy consumption.
  • By automating routine tasks, Tela empowers teams to focus on strategic, high-value activities, supporting better and faster decision-making across your operations.

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OptiSite solutions form the foundation for a wide range of practical applications across facility, equipment, and pipeline operations.

Process simulation and optimization

Digital twins of your processing equipment and facilities

  • Digital twins for your equipment and facilities enable real-time, customizable optimization.
  • Easily tailor automation to your facility’s needs—adjust process parameters, equipment schedules, or energy targets—to address challenges like cutting OPEX, boosting throughput, or enhancing reliability.
  • Targeted workflows reduce energy use and maximize efficiency, ensuring measurable results where they matter most.

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Asset health and reliability

Facility uptime management and equipment twin analysis models

  • Deep insights into your operations help you prevent downtime, enhance threat detection, and swiftly resolve issues.
  • Equipment twin predictive failure models, anomaly detection, and condition monitoring are enabled by data-driven AI and machine learning (ML), physics-based analysis, and other simulations.

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Pipeline integrity

Predictive monitoring, inspection and modeling solutions

  • Using data to inform users about the integrity, reliability, and structural soundness of pipelines to prevent leaks, failures, or incidents.
  • Manage the integrity of pipeline assets using the latest in AI/ML models.
  • The solution integrates data from multiple sources and runs calculations to determine if regulatory conditions have been met for repair.

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Maintenance planning and materials management

Breaking down traditional data and organizational barriers

  • Streamline maintenance and materials management with AI-powered, ready-to-deploy solutions.
  • Break down barriers to collaboration, optimize planning and execution, and achieve greater efficiency—reducing downtime, operational costs, and resource waste.

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Site execution and inspection

Field worker digitalization and autonomous robotic operations

  • Gain deeper operational insights and boost productivity with consistent inspections data.
  • Our integrated solutions—powered by advanced apps and end-to-end robotics—accelerate execution and maximize asset uptime.

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OptiSite solutions give a unified, shared view, delivering value across your organization.

Benefits of this shared view include:

OptiSite solutions deliver configurability and scalability, enabling a step-change in efficiency and effective decision-making in asset performance.

  • Off-the-shelf workflow solutions and a solution-building environment, accessible to all.
  • Data in context across facilities, equipment, and pipeline operations enabling integrated holistic workflows.
  • Digital twins that power solutions such as proactive failure prediction, real-time process optimization, and integrity monitoring.
  • Easy access to data and models in context and integrated advanced AI capabilities that enable solution-building and power insights.
  • Evergreen models that save significant amounts of process engineering time and resources.
  • Automated and auto-assisted workflows including automated inspections.
  • Faster and less disruptive deployment than traditional solutions.
  • Support from related subject matter expert (SME) services and expertise in asset, equipment, and operations management.

 

Recent developments

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OptiSite solutions Q&A

Are OptiSite solutions for asset performance management?

Yes. However, the OptiSite™ facility, equipment, and pipeline solutions are not traditional solutions, they are different in several ways:

  1. Holistic integration: Unlike traditional asset performance management (APM) solutions that often operate in silos, OptiSite solutions integrates data from multiple sources, including legacy systems, to provide a comprehensive view of operations. This integration is facilitated by the Lumi™ Operations Data Foundation, which ensures seamless data flow and contextualization.
  2. Real-time optimization:  OptiSite solutions offers customizable real-time optimization workflows with automated insights. This capability allows for continuous performance enhancement, reducing operational expenses (OPEX) and boosting throughput.
  3. Advanced predictive maintenance:  Leveraging AI and machine learning, OptiSite solutions provide predictive failure models, anomaly detection, and condition monitoring. These advanced features enable proactive maintenance, minimizing downtime and extending asset life.
  4. Digital twins:  OptiSite solutions enable digital twins, combined with AI, to transform data into actionable insights, enhancing decision-making and operational efficiency.
  5. Energy efficiency:  OptiSite solutions focus on reducing energy consumption while maximizing operational efficiency. This dual approach lowers costs and supports sustainability goals.
  6. Versatility:  OptiSite solutions are designed to be versatile, applicable in both onshore and offshore environments. A modular architecture ensures that solutions can be configured to your needs.
  7. User accessibility:  OptiSite solutions are designed to be user-friendly, making them accessible to junior engineers and non-experts. This ease of use enhances their adoption and effectiveness across different levels of expertise

Can you explain how OptiSite solutions integrate data from different sources to optimize performance?

OptiSite solutions are powered by the Lumi Operations Data Foundation, which transforms siloed data into accessible, contextual information from across IT, operations technology, and engineering technology data sources. OptiSite solutions provides continuous access to operational data, including from legacy systems to ensure that data integration is seamless and comprehensive. The solutions’ digital twins pair with AI to rapidly transform comprehensive data streams into actionable insights, allowing for real-time optimization and predictive maintenance. They employ AI and machine learning to analyze data from multiple sources, providing predictive failure models, anomaly detection, and condition monitoring. This helps in proactively preventing downtime and swiftly resolving issues.:

How does the OptiSite solutions' AI and machine learning capabilities contribute to predictive maintenance?

OptiSite solutions leverage AI and machine learning to significantly enhance predictive maintenance through several key mechanisms:

  1. Predictive failure models:  OptiSite solutions use AI-driven predictive failure models to anticipate equipment malfunctions before they occur. These models analyze historical and real-time data to identify patterns and predict potential failures, allowing for timely interventions.
  2. Anomaly detection:  Machine learning algorithms within OptiSite solutions continuously monitor equipment and facility data to detect anomalies. These anomalies can indicate early signs of issues, enabling operators to address them before they escalate into major problems.
  3. Condition monitoring:  OptiSite solutions' AI capabilities facilitate advanced condition monitoring by continuously assessing the health of assets. This involves tracking various parameters and performance metrics to ensure equipment is operating optimally and identifying any deviations that may require maintenance.
  4. Real-time insights:  The integration of AI with digital twins enables OptiSite solutions to provide real-time insights and advisory information. This helps operators make informed decisions about maintenance schedules and actions, reducing unplanned downtime and optimizing maintenance planning.
  5. Proactive maintenance:  By leveraging AI and machine learning, OptiSite solutions enable a proactive approach to maintenance. This means maintenance activities are planned based on predictive insights rather than reactive responses to equipment failures, leading to improved efficiency in asset performance, and reduced operational costs.

Does SLB offer any services related to OptiSite solutions?

  1. Digital services for process systems performance:  These services leverage OptiSite solutions to optimize facility and pipeline performance. They include AI-powered analytics, real-time monitoring, and surveillance, as well as digital twins for facilities, equipment, and processes.
  2. Intelligent process system optimization:  This service uses OptiSite solutions, process twins, simulators, and physics-based AI to maximize production, reduce emissions, and optimize energy usage and financial performance.
  3. Intelligent asset health and reliability:  This service focuses on minimizing downtime and repairs through data-driven condition-based monitoring, prognostic health management, failure prediction, and rapid remediation.
  4. Intelligent site execution and inspection:  This service enhances routine activities at facilities using digital twins, digital workflows, and domain expertise. It also leverages robotics for data collection to improve safety and efficiency.
  5. Intelligent maintenance planning:  This service helps predict potential failures, plan and optimize maintenance, and consolidate campaigns using AI-based insights and real-time data from equipment.
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